Equipment

Driven by a focus on customer needs, our state-of-the-art manufacturing facilities feature blending operations, kettle operations, continuous sulfanation and continuous saponification.

Equipment List

Reactors:

  • Chemithon continuous sulfonation unit*
  • 500 gallon Inconel-600, 316L condenser
  • 3,000 gallon stainless steel, top mounted agitator, steam heated on load cells
  • 3,600 gallon, 316 stainless steel, 316L condenser**
  • 6,000 gallon stainless steel, top mounted agitator, steam heated on load cells
  • 6,500 gallon, 316L stainless steel, 316L condenser, full vacuum, pressure* **
  • 10,000 gallon stainless steel, top mounted agitator, steam and oil heated, vacuum capability on load cells

* equipped with flow meters and vacuum capabilities
** on load cells

Auxiliary Equipment:

  • 450,000 square feet manufacturing facility
  • 50,000 gallon reactor capacity
  • 230,000 gallon blending capacity
  • 5,000,000 gallon bulk storage
  • 2 truck scales
  • 22 tractors
  • 55 DOT approved tank Trailers

Specialty Performance Chemical Capacities

Total Reactor Capacity Over 70,000 Gallons

Reactors

2 x 4,000 gallon glass-lined reactors
6 x 2,000 gallon glass-lined reactors
2 x 1,000 gallon glass-lined reactors
1 x 750 gallon glass-lined reactors

2 x 1,000 gallon jacketed, steam heated, pressures up to 600 psig, nickel autoclaves
2 x 2,000 gallon, hot oil, pressures up to 300 psig, nickel autoclaves

2 x 8,000 gallon stainless steel reactors
3 x 5,000 gallon stainless steel reactors
1 x 4,000 gallon stainless steel reactor, overhead condenser, decanter and two receivers.

1 x 2,000 gallon carbon steel reactor, 100 psig, used for methylating with dimethyl sulfate

Other Processing Vessels

1 x 6,500 gallon Furan resin, coiled, steam heated, used for phase splits
2 x 8,000 gallon fiber reinforced plastic quench vessels
5 x 5,000 gallon fiber reinforced plastic quench vessels

Semi Works

1 x 1,900 gallon stainless steel reactor, overhead condenser, and receivers.
1 x 1,500 gallon stainless steel reactor

High efficiency dual stage counter current scrubbers, with glycol chilling.

Blend tanks, finished product tanks, and packaging line.

Tanks

Over 100,000 gallons of storage tanks

Two Spray Dryers

7-foot diameter Bowen
AA-6, 7-inch disk, inverted saucer, 20,000-RPM spray machine
2.5 MM BTU/Hour Gas Burner and 1.5 MM BTU/Hour Gas Burner
Type N S American Air Model B Hydrostatic Precipitator

1 x 1,500 gallon, atmospheric, stainless steel, feed tank
1 x 1,000 gallon, atmospheric, high sheer disperser for spray dryer

Tray Dryers

3 truck, 316 stainless steel, steam heated, 38 trays (29” x 29” x 1”) per truck

Filter Presses

9 x 80 cubic feet polypropylene plate & frame filter presses

1 x 80 cubic feet hydraulic squeeze press

Centrifuges

60” x 30” basket, 316 stainless steel

Utilities

Steam - two x 300 hp at 130 psig each, with duel fuel configuration, gas and #2 fuel oil
Hot oil - 475,000 BTU/Hr at 250°C, electrically heated, 5 elements, cooling loops
Compressed air - 1,200 cfm at 60 psig
Nitrogen - 425 scfm at 35° psig
Refrigerated water - 60 tons at 15°F, water & ethylene glycol solution
Cooling water - 500,000 gpd at 68°F, supplied from two on-site wells; with 500,000-gallon storage tank
Ice Manufacturing – 40 tons per day capacity, 15-tpd ice storage
Electrical: 2,000 KVA at 46,000 V, three on-site substations
Vacuum Pumps: assorted vacuum pumps including liquid ring